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Designed for industrial wire and hose manufacturing scenarios, this semi-automatic high-speed coiling machine provides adjustable control over coil diameter, turns, and pitch. It is manufactured in an ISO 9001 certified facility with heavy-duty steel frames, and supports processing of copper, aluminum, and steel wires. The equipment helps increase production throughput and reduce defects caused by vibration during long-time operation.
Industrial clients can select from multiple models to match different material diameters and coil size requirements, making it suitable for both small-batch customization and large-scale continuous production. The following sections detail the core functions, features, applications and specifications of this coiling equipment.
The coiling machine is equipped with a control system that supports precise adjustment of coil parameters. Operators can set the number of turns, coil diameter, and pitch through the interface to maintain consistent dimensions across production batches. The interface follows a user-friendly design, which allows operators with different levels of experience to complete parameter setup after brief training.
With a matched motor and optimized mechanical structure, the machine achieves stable coiling speed without affecting forming accuracy. Different models correspond to different maximum line speeds, which help production facilities shorten production cycles and meet scheduled delivery requirements. The operation speed can be adjusted according to material properties and process requirements to adapt to different production tasks.
The machine adopts a heavy-duty steel frame structure to maintain body stability during operation and reduce vibration transmitted to the forming unit. The structure is designed to adapt to continuous industrial operation scenarios, and reduces wear on moving parts caused by long-term vibration. This design helps extend the service life of components and reduces the frequency of maintenance and part replacement.
This machine is suitable for producing coils used in transformers, inductors and solenoids. The consistent coil dimensions help maintain stable electrical performance of finished components, and support batch production of electrical parts with unified specifications.
In the automotive industry, the equipment is used for coiling vehicle wiring harnesses and fluid delivery hoses. The uniform coil size facilitates subsequent assembly and packaging processes, and adapts to the high-volume production needs of automotive component suppliers.
The machine supports coiling wire materials for various consumer products, including small household appliances and toy components. It can handle different wire diameters to match the diverse production needs of consumer goods manufacturing.
Model | Height H (mm) | Outside Diameter O.D ( mm ) | Inside Diameter I D (mm) | Wire/Cable Diameter (mm) | speed (1000M / Coil) (Max.) | Average output ( 100M / Coil ) |
|---|---|---|---|---|---|---|
C1246 | 50-120 | Ø200-Ø460 | Ø120-Ø200 | Ø 1 - Ø 8 | 400M/min | 2Coils/Min. |
C1860 | 60-180 | Ø400-Ø600 | Ø160-Ø250 | Ø 5 - Ø 18 | 150 M/min | 1Coil/Min. |
C2060 | 80-200 | Ø400-Ø600 | Ø160-Ø250 | Ø 5 - Ø 20 | 150 M/min | 1Coil/Min. |
C2480 | 80-240 | Ø450-Ø800 | Ø200-Ø300 | Ø 15 - Ø 25 | 100 M/min | 1Coil/Min. |
This coiling machine supports a wide range of wire materials, including copper, aluminum and steel, and can adapt to materials with different diameters within the parameter range of each model.
With the parameter control system, the setup process for new coil specifications takes a relatively short time. Operators can complete parameter adjustment for a new coil design within a few minutes, reducing downtime during product changeover.
Routine maintenance includes lubricating moving parts, checking electrical connections, and cleaning dust and debris from the machine surface. A detailed maintenance manual is provided with each machine to guide on-site maintenance work.
Production facilities can contact our team to get customized solutions based on specific material properties and production volume requirements.