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This high-speed aluminum coil wrapping machine delivers automated, damage-free packaging for aluminum coils and cylindrical metal products in mill production and distribution workflows. Built with PLC programmable control technology, it reaches a maximum wrapping ring speed of 80 r/min — 30% faster than the 50-60 r/min average of standard industry models. The machine holds ISO 9001 certification, and processes up to 15 coils per hour based on 1000mm outer diameter (OD) coils. It supports integration with existing production lines, and serves industrial clients in aluminum processing, metal distribution, and logistics sectors.
The machine is fitted with a PLC programmable controller and a 7-inch color HMI touch screen. Operators can configure wrapping parameters including speed, tension, and layer count via the interface, and store up to 20 sets of operation templates for one-click recall for different coil specifications. It is equipped with automatic tape cutting and film breakage detection functions to reduce manual intervention. When packaging material is exhausted, the machine triggers an audible and visual alarm to minimize unplanned downtime.
The wrapping ring has an adjustable height range of 200mm to 1500mm, with movable roller supports that fit aluminum coils with 700mm-1500mm OD and 508mm or 610mm inner diameter (ID). All wrapping rollers feature a PU coating, paired with a soft tension control system to prevent scratches, dents, or deformation on coil surfaces. The machine works with multiple packaging materials: stretch film (0.02mm-0.05mm thickness), VCI anti-rust paper, and knit tape (80mm-100mm width) to accommodate different storage and transportation requirements.
The wrapping ring runs at an adjustable speed of 10r/min to 80r/min to match different production rhythms. The machine adopts a heavy-duty cast iron frame and precision gear transmission system to maintain stable performance under long-term high-load operation. Operational noise is controlled below 75dB. Its modular design allows connection with conveyor systems and coil lifting equipment in most production lines, with on-site installation and debugging services available for seamless integration.
Parameter | Specification |
|---|---|
Applicable Coil OD | 700mm - 1500mm |
Applicable Coil ID | 508mm / 610mm |
Applicable Coil Width | 20mm - 300mm |
Maximum Coil Weight | 2000kg |
Wrapping Roller Speed | 5m/min - 8m/min |
Wrapping Ring Speed | 10r/min - 80r/min (adjustable) |
Power Supply | AC 380V 50Hz (3-phase) |
Total Power Consumption | 4.0kW |
Air Pressure Requirement | 6kgf/cm² - 8kgf/cm² |
Machine Dimension (L×W×H) | 2800mm × 1800mm × 2200mm |
Machine Weight | 1800kg |
The machine is widely used in aluminum processing facilities for wrapping finished aluminum coils (including 1050, 3003, and 5052 series) before storage and shipment, to reduce surface oxidation and scratch damage. It also supports packaging workflows in automotive and construction sectors, for aluminum coils used in auto body panels and building curtain walls. For logistics and distribution operations, it provides moisture-proof, dust-proof, and collision-resistant packaging for long-distance sea or land transportation, lowering cargo damage rates.
For operators familiar with the equipment, full setup including roller position adjustment and parameter configuration takes 20-30 minutes. New operators can complete the setup process within 1-2 hours after standard training.
Yes. A built-in tension sensor detects surface pressure on the coil in real time, and automatically adjusts wrapping tension within a range of 5N to 50N to avoid over-tightening or loose wrapping.
Routine maintenance, including roller cleaning and gear lubrication checks, should be performed on a weekly basis. Major maintenance, including belt replacement and sensor calibration, is recommended every 6 months to sustain long-term performance.
Yes. The machine has a modular design and can be connected to conveyors or coil lifting equipment in most production lines. The supplier provides on-site installation and debugging services for integration.
