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High-Precision Spring Coiling Machine for Wire Cable

Our precision wire strip spring coiling machines offer multi-coil capability, producing helical, flat, and conical coils with simple tooling adjustments. CE certified and featuring adjustable tension control with sensor monitoring, they handle wire diameters from 1mm to 25mm at speeds up to 400m/min. The modular design allows easy customization and integration into existing production lines, making them ideal for medical device, aerospace, and jewelry manufacturers requiring precision and versatility.
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This wire cable coiling machine series supports multi-coil production with helical, flat, and conical coil configurations. Tooling and setting adjustments enable operators to switch between coil designs. The equipment carries CE certification and includes an adjustable tension control system with sensor monitoring. Wire diameter capacity ranges from 1mm to 25mm across the model lineup, with maximum speeds reaching 400m/min on select models. The modular design supports customization and integration into existing production lines, serving medical device, aerospace, and jewelry manufacturing applications.

High-Precision Spring Coiling Machine for Wire Cable

Core Features of Wire Coiling Equipment

Multi-Coil Production Capability

The coiling machine produces helical coils, flat coils, and conical coils. Operators can switch between coil designs through tooling adjustments and setting modifications, reducing changeover time between production runs.

Sensor-Monitored Tension Control

The adjustable tension control system maintains uniform tension throughout the coiling process. Sensors monitor wire tension during operation and make adjustments based on preset parameters, supporting consistent coil dimensions across production batches.

Modular Equipment Design

The modular structure allows for customization and expansion. Available modules include wire straightening units and cutting units, which can be added to match specific production requirements. The design also supports integration with existing production line setups.

Technical Specifications for Cable Coiling Machines

All parameters below correspond to standard factory configurations.

Model

Height H (mm)

Outside Diameter O.D (mm)

Inside Diameter I.D (mm)

Wire/Cable Diameter (mm)

Speed (1000M / Coil) (Max.)

Average Output (100M / Coil)

C1246

50-120

Ø200-Ø460

Ø120-Ø200

Ø1 - Ø8

400M/min

2Coils/Min.

C1860

60-180

Ø400-Ø600

Ø160-Ø250

Ø5 - Ø18

150M/min

1Coil/Min.

C2060

80-200

Ø400-Ø600

Ø160-Ø250

Ø5 - Ø20

150M/min

1Coil/Min.

C2480

80-240

Ø450-Ø800

Ø200-Ø300

Ø15 - Ø25

100M/min

1Coil/Min.

Industrial Applications for Spring Coiling Machines

Medical Device Manufacturing

The equipment produces coils for medical devices including catheters and stents. The precision control system supports the dimensional consistency requirements associated with medical component production.

Aerospace Component Production

The coiling machine manufactures coils for aerospace applications where dimensional accuracy directly affects component performance.

Jewelry Manufacturing Operations

The machine creates wire coils for jewelry production, supporting intricate design configurations with adjustable tooling setups.

Installation and Maintenance Guide for Coiling Machines

Installation Requirements

The equipment requires a level floor surface with specified load-bearing capacity. Electrical connections must match the voltage and frequency requirements listed in the product documentation. Technical support is available during the installation and commissioning phase.

Routine Maintenance Procedures

Daily maintenance includes inspection of tension sensors and tooling condition. Periodic lubrication of moving parts and calibration of tension control systems are recommended per the operation manual. Replacement parts are available through the supplier network.

FAQ About Wire Coiling Equipment

Can this machine produce custom-shaped coils?

Yes. The multi-coil capability and adjustable settings support the production of custom-shaped coils based on specific design requirements. Tooling modifications may be required for certain custom configurations.

How does the tension control system operate?

The tension control system uses sensors to monitor wire tension during the coiling process. It adjusts tension automatically based on preset parameters to maintain consistent results across production runs.

Can the modular design integrate with existing production lines?

Yes. The modular design supports integration with existing production line setups. Technical teams can provide support and guidance during the installation and integration process.

What is the lead time for equipment delivery?

Delivery lead times vary by model and configuration. Standard models typically ship within 30-45 working days from order confirmation. Custom configurations may require additional production time.

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Jiangsu Yassjet Precise Machinery Co., Ltd. is specializing in doing the research and development of wire and cable machineries. In 2002, Yessjet was invested to be founded by a team from Taiwan.

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