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This integrated automatic coiling and wrapping machine combines cable coiling and wrapping processes into a single continuous system, built for wire and cable manufacturing operations. It adopts C-RING technology with dual plastic rollers to wrap formed coils directly, paired with a servo motor cable arrangement system and automatic error detection. The production process of the machine is covered by ISO 9001 certification. It handles wire diameters from 3mm to 25mm, with a maximum output of 3 coils per minute for standard configurations. Standard models work with PVC film and PVC woven belt, and custom adaptations for PE film, PP film and paper tape are available on request. For cable production facilities, this integrated setup cuts down process transfer steps and reduces labor demand compared with split coiling and wrapping workflows.
The machine integrates coiling and wrapping stations into one frame, removing the need for manual coil transfer between separate machines. Its C-RING wrapping structure applies wrapping material directly onto coils right after forming, without extra handling steps. This design shortens per-unit processing cycles and lowers the risk of coil deformation during transfer. The system is equipped with a length counter, touch-screen control panel and dedicated coiling shaft, so operators can set and adjust production parameters through the interface.
A servo motor controls the cable arrangement process, delivering consistent winding pitch and tension across full production runs. The automatic error detection function monitors operation status in real time, and triggers alerts plus operation pause when abnormalities such as cable breakage or wrapping material shortage occur. This function reduces material waste caused by unaddressed malfunctions, and decreases the need for constant manual monitoring during production.
Coiling parameters including outer diameter, inner diameter and coil height can be adjusted to match different product packaging requirements. Wrapping tension and overlap rate can also be modified according to product protection needs. Four standard models cover different wire diameter ranges and output levels, suitable for both small-batch custom orders and large-scale continuous production.
Model | Height(mm) | OD(mm) | ID(mm) | Wire Dia(mm) | Wrapping Materials | Average Coil output speed (100m/Coil) |
|---|---|---|---|---|---|---|
CP1040 | 50-120 | 180-400 | 120-200 | 3-10 | PVC | 2-3coil/min |
CP1246 | 50-120 | 180-460 | 120-200 | 2.5-8 | PVC | 2-2.5coil/min |
CP1860 | 70-180 | 280-600 | 160-300 | 4-15 | PVC | 1-1.5coil/min |
CP2480 | 120-240 | 360-800 | 250-400 | 10-25 | PVC woven belt | 0.5-1coil/min |
The automated integrated design allows one operator to manage multiple units at the same time, cutting required labor input by around 50 percent compared with manual or split-process setups. Continuous automated operation maintains steady output speeds across shifts, supporting stable production scheduling for cable manufacturers. Removing inter-process transfer also shortens per-unit processing time, raising overall line output within fixed working hours.
Automated tension control produces uniform wrapping tightness across all finished coils, reducing packaging irregularities that may cause damage during storage and transport. The error detection system stops operation promptly when faults occur, limiting scrapped material from unmonitored malfunctions. Consistent coil forming and wrapping also maintains a uniform appearance for finished products, supporting standardized packaging management.
On-site installation is provided by technical teams to ensure proper setup and integration with existing production lines. Operator training covers daily operation, routine maintenance and basic troubleshooting. Spare parts are kept in stock for replacement needs, with delivery support to minimize downtime. Technical support is available for operational and maintenance inquiries, and remote diagnostic services apply to selected fault types. A standard warranty covers defective parts for a defined period after installation, and scheduled maintenance services are available as an optional add-on.
Across the four standard models, the machine supports wire diameters from 2.5mm to 25mm. Each model covers a specific diameter range, as listed in the technical specification table. Custom configurations for additional diameter ranges can be requested based on production requirements.
Standard models work with PVC film and PVC woven belt. Custom modifications can be made to support PE film, PP film and paper tape, for facilities that use alternative wrapping materials for different cable product lines.
Yes, coiling height, outer diameter and inner diameter can all be adjusted within the range specified for each model. Wrapping tension and overlap rate can also be adjusted to match different product protection and packaging requirements.
Support includes on-site installation, operator training, spare parts supply, technical assistance and warranty coverage for defective parts. Remote diagnostic support is available for selected technical issues, to reduce response time and on-site service needs.
