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This conveyor system is engineered for material transport workflows within power cable manufacturing facilities, supporting the movement of semi-finished cable products, packaged cable reels, and raw material pallets across extrusion, cooling, inspection, and packaging stages. It is available in automatic track and manual roller configurations, with CE certification compliant with EU Machinery Directive 2006/42/EC. The system is designed for connection with existing cable production lines, reducing manual handling requirements and supporting consistent production rhythm.
The conveyor frame is fabricated from Q235 carbon steel, with electrostatic spray treatment on the surface for corrosion and wear resistance. The structural design adapts to continuous operation in standard industrial workshop environments, with load-bearing capacity matched to the weight of common cable reels used in power cable production. The base structure includes adjustable foot mounts to accommodate minor unevenness in workshop floors.
Automatic track configurations are equipped with three-phase asynchronous drive motors paired with frequency converters for speed regulation. The drive system delivers consistent linear speed to maintain steady transport of cable products, with torque output calibrated to match the conveyor’s rated load capacity. Manual roller configurations use low-friction bearing components to reduce the physical effort required for manual movement of cable reels.
The integrated control system supports variable speed adjustment, automatic start/stop sequencing, and fault detection functions. Operators can adjust operating parameters based on daily production schedules, with on-board indicators for real-time status monitoring. The fault detection module identifies abnormal operating conditions such as motor overload and jammed materials, triggering corresponding alerts to reduce unplanned downtime.
The conveyor is designed for integration with upstream cable extruders, cooling lines, and downstream packaging equipment. Standard electrical interfaces support signal synchronization with upstream and downstream machinery, enabling coordinated operation across the full production flow. Custom interface solutions can be developed for non-standard production line setups upon request.
Parameter | Specification |
|---|---|
Frame Material | Q235 Carbon Steel |
Available Configurations | Automatic Track Type / Manual Roller Type |
Rated Load Capacity | 500kg/m - 1500kg/m |
Conveyor Width | 600mm - 1200mm (customizable) |
Conveyor Length | 2000mm - 20000mm (customizable) |
Operating Speed | 5m/min - 30m/min (adjustable) |
Certification | CE (Machinery Directive 2006/42/EC) |
Power Supply | AC 380V 50Hz 3-phase |
Operating Ambient Temperature | -10℃ - 45℃ |
The conveyor system supports a range of customization options to align with specific production requirements. Adjustable dimensions include total length, effective width, and support height. Additional components such as side guide rails, mechanical stopper devices, and 90-degree turning sections can be added to match workshop transport routes. The engineering team reviews workshop layout drawings and production flow details to develop tailored configuration proposals.
On-site installation and commissioning services are provided by certified technical personnel, with completion timelines based on total equipment length and complexity. Operator training is included during commissioning, covering standard operating procedures, daily maintenance checks, and basic fault troubleshooting. After-sales support includes remote technical guidance and on-site maintenance services, with a 12-month warranty period for core structural and electrical components.
This conveyor applies to multiple stages of power cable manufacturing, including transfer of extruded semi-finished products to cooling lines, movement of cable reels between storage areas and packaging stations, and transport of raw material pallets within production zones.
Yes, conveyor length, width, and support height can be customized based on workshop dimensions, existing production line positions, and planned transport routes. The engineering team develops tailored solutions after reviewing site layout documentation.
Daily maintenance includes removing debris from conveyor surfaces, checking the tightness of connection fasteners, and lubricating bearing components at specified intervals. A complete maintenance schedule is provided in the equipment operation manual.